Daily
In the daily chemical industry, our company's shelf design is centered around Production Supply Chain Efficiency 、 Raw Material / Finished Product Safe Storage 、 Compliance Management The three key objectives are to align the physical characteristics of daily chemical products—such as volatile raw material fragrances, corrosive paste matrices, and diverse finished product packaging—with the factory’s operational processes (raw material receiving—workshop circulation—temporary storage of finished goods—logistics for outbound delivery)—to achieve a design that ensures "orderly storage, efficient turnover, and safe, controllable operations."
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Solution
Product Description
Core design principle: Adapting to factory scenarios and product characteristics
The shelving systems for daily chemical factories must first and foremost meet industrial-grade storage strength and compliance requirements, while also addressing the specific storage needs of daily chemical products. The specific principles are as follows:
1. Load-bearing classification, matching product weight
Design shelf load ratings based on differences in the weight of stored items: The raw material area (e.g., 200L fragrance drums, 50kg powder matrices) should use Heavy-duty shelving (Single-layer load capacity: 1–3 tons); the workshop turnover area (such as semi-finished paste containers, small-batch packaging materials) utilizes Medium-sized shelving (Single-layer load capacity: 300–800 kg); the finished-product area (e.g., bottled shampoo, boxed masks) utilizes Medium-sized pallet racking or drive-in racking (Single-layer load capacity: 500–1,200 kg), to prevent the risk of collapse caused by shelf overloading.
2. Corrosion-resistant and moisture-proof, tailored for daily chemical applications
Considering the corrosiveness of daily chemical raw materials (such as acid-alkali cleaning agent ingredients) and the moisture-proof requirements of finished products (like skincare creams), the shelf material is carefully selected. Galvanized steel or 304 stainless steel , the surface is treated with an anti-corrosion coating; in raw material areas with higher humidity (such as liquid detergent ingredient storage), 10–15 cm high moisture-proof bases are installed at the bottom of the shelves, complemented by an industrial dehumidification system to prevent rusting of the shelves and spoilage of products.
3. Compliance zoning, meeting safety standards
Strictly follow the "Code for Fire Protection in Building Design" and the "General Rules for Storage of Hazardous Chemicals," and design separate storage areas specifically for flammable and explosive daily chemical raw materials (such as alcohol and aerosol propellants). Explosion-proof shelving , and maintain a minimum safety distance of 5 meters from other areas; ensure that at least 1.2 meters of fire access lanes are reserved between shelves. Shelves displaying food-grade daily chemical raw materials (such as those intended for children's personal care products) must be clearly marked with the "Food-Grade Exclusive" label and physically separated from shelves containing non-food-grade ingredients to prevent cross-contamination.
4. Flow alignment, seamlessly connecting production processes
The shelf layout must align with the factory’s operational flow: Raw material shelves should be positioned close to the raw material entrance and the workshop feeding points, minimizing handling distances. Workshop turnover shelves should be located right next to the production lines, utilizing "movable medium-sized shelving units" for convenient and timely transfer of semi-finished products. Finished goods shelves should be situated near the finished product shipping area, with ample space reserved for forklifts and pallet trucks to ensure smooth passage (with a minimum aisle width of 2.5 meters), thereby enhancing overall turnover efficiency.
Scenario-based shelving solutions: Covering the entire factory process
The storage scenarios in daily chemical factories can be categorized as Raw Material Storage Area 、 Workshop Transit Area 、 Finished Goods Storage Area 、 Dedicated Area for Hazardous Chemicals The four core areas require tailored solutions designed according to the functional differences of each region:
| Scene Type | Core Requirements | Shelf Solution Details |
| Raw Material Storage Area | Strong load-bearing capacity, clear classification, moisture and corrosion resistance | 1. Adopt Heavy-duty beam-type racking , paired with wooden/plastic pallets, for storing 200L raw material drums and 50kg raw material bags; 2. Categorize by "Ingredient Type (Fragrance / Surfactant / Preservative) → Batch," and affix colored labels to shelf columns (e.g., use yellow for the fragrance area, blue for the surfactant area). 3. Installation of Additional Shelves for Liquid Ingredients Leak-proof pallet (With a diversion channel), a waste liquid collection tray is installed below to prevent raw material leakage and contamination of the floor. |
| Workshop Transit Area | Flexible mobility, quick pick-and-place, and adaptable to small-batch turnover | 1. Adopt Mobile Mid-Size Shelf Rack (With universal wheels and a locking mechanism), the shelf height is adjustable (50–300 cm), designed for storing semi-finished cans and packaging bottles; 2. "U-shaped turnover racks" are set up beside the production line, with commonly used materials (such as bottle caps and labels) displayed on the inner side, while the outer side connects directly to the production line, allowing workers to quickly retrieve materials. 3. Shelf boards are labeled with "Material Code Tags" and linked to the production system to prevent incorrect picking and usage. |
| Finished Goods Storage Area | High storage density, convenient for inventory management, and seamless integration with logistics and outbound operations | 1. Stable-selling finished products (such as conventional shampoo) are typically sourced from Drive-in racking , enhancing storage density (30% higher than conventional shelving), allowing forklifts to drive directly in for access and retrieval; 2. New products and customized finished items are utilized Medium-sized laminated shelf , categorize by "Order Number → Finished Product Specifications," and affix the "Outbound Priority Label" to the laminate boards (e.g., use red for "Urgent Orders"); 3. Install "inventory channels" at the ends of shelves, equipped with LED indicator lights. During inventory checks, the corresponding shelf lights will illuminate, enhancing efficiency. |
| Dedicated Area for Hazardous Chemicals | Explosion-proof safety, isolated storage, compliant with regulatory requirements | 1. Adopt Explosion-proof Heavy-Duty Racking (Made of antistatic galvanized steel, with spark-free connectors), featuring a standalone grounding post to prevent static electricity from igniting hazardous chemicals; 2. Shelf spacing ≥ 1.5 meters, equipped with explosion-proof lighting and a ventilation system; an "emergency spill containment kit" (containing absorbent pads and neutralizing agents) is provided next to the shelves. 3. Each shelf level is equipped with a "Material Safety Data Sheet (MSDS) for Hazardous Chemicals," clearly outlining storage requirements and emergency measures, while access to the area is controlled via electronic gates and monitored by CCTV. |
Operations Optimization: Ensuring Long-Term, High-Efficiency Shelf Performance
Factory shelving systems must be integrated with backend management to prevent issues like "storage chaos and inefficient turnover." Specific optimization measures are outlined below:
1. Dynamic Inventory Management
On the inner side of the shelf shelves, "Minimum Stock Level" and "Maximum Stock Level" are marked. When raw materials or finished products fall below the minimum level, the system automatically sends a replenishment alert. The "First-In, First-Out (FIFO)" principle is applied—shelf labels include "Batch FIFO Indicators." For example, if batches are arranged from left to right, materials should be picked starting from the leftmost side to prevent expiration, especially for ingredients with short shelf lives like fragrances and preservatives.
2. Smart Device Compatibility
Core shelves (raw material area, finished product area) equipped with additional features RFID Tag With "Weight Sensors": RFID records the real-time arrival and departure times of materials, while weight sensors monitor the load capacity of shelf layers. If overload or stock shortages occur, an automatic alarm is triggered. Additionally, real-time inventory levels on shelves can be viewed via the factory’s MES system (Manufacturing Execution System), eliminating the need for manual counting and boosting inventory accuracy to over 99%.
3. Regular Maintenance and Safety Inspections
Each month, conduct "load-bearing tests" on shelves (using standard weights to verify the capacity of each shelf layer). Quarterly, inspect shelf connectors (bolts, crossbeams) for looseness and reinforce them promptly. For hazardous chemical shelves, check explosion-proof devices and leak-prevention measures every two weeks to ensure compliance with safety regulations. Additionally, establish a "Shelf Maintenance Archive," documenting maintenance dates, identified issues, and corresponding resolutions to prevent potential safety hazards.
4. Personnel Operation Standards
Develop the "Shelf Operation Manual," clearly defining operational standards for forklift operators and warehouse staff: For example, when retrieving goods from heavy-duty shelving, forklifts must face the shelves directly—sideways impacts are strictly prohibited. Additionally, hazardous chemical shelving must be operated only by certified personnel, and carrying any source of ignition into the area is strictly forbidden. Regular shelf safety training sessions (including emergency drills) will be conducted to ensure that all staff members master proper operating procedures and effective methods for managing potential risks.
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ABOUT US
Creating Medical Dressings for Human Health.
Hubei Weimei Medical Supplies Co., Ltd., established in 2004, has consistently upheld the business philosophy of "dedication and loyalty, innovation and pragmatism, process-oriented operations, and meticulous management," specializing in the production and sale of disposable surgical kits, single-use first aid kits, as well as a wide range of medical dressing kits and medical dressings. The company’s products are primarily exported to markets in Europe, America, and the Middle East.
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Daily Output of 500 Cubic Meters ETO Sterilization Center
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Factory Address: Northwest Corner of Xingfu Road, Hedong Avenue, Xiangtan High-tech Zone, Hunan Province
